Aluminum Extrusion Products
It has integrated aluminum profile production facilities established on a total area of 270,000 m², 130,000 m² of which is closed, to produce aluminum profiles from ingot to final product. ASAŞ realizes product-specific technological investments in order to offer the best quality and lowest cost to its customers in line with the project requirements.
Billet Casting:
In modern vertical casting facilities, raw material in the form of ingots is converted into 6”, 7”, 8”, 9”, 10” and 14” diameter billet in 6xxx, 1xxx, 7xxx, 9xxx series alloys. In addition, the billets produced are subjected to ultrasonic billet control.
Pattern Production:
Patterns used in profile production; It is produced meticulously with very precise tolerances, in accordance with customer designs and needs, in high-tech CNC machine tools located in the facility.
Extrusion:
ASAŞ; It has one of the largest pressing lines in Turkey and one of the few in Europe, with the capacity to produce profiles with a width of 600 mm and/or a weight of 70kg/m with a press of 5,500 tons. It serves its customers with a wide range of products thanks to its 7 press lines with a total of 1250, 1350, 1600, 2200, 2700, 3500 and 5500 tons of different capacities and features equipped with the latest technology, and an annual profile production capacity of 75,000 tons.
Surface Treatment:
ASAŞ, which has the highest capacity anodizing facility in the same campus in the world, has an annual profile anodizing capacity of approximately 40,000 tons (approximately 13,300,000m²). It carries out anodizing in a wide range of different colors and surface properties, from accessories to profiles of 15 m in length, in two separate facilities.
With an annual production capacity of 25,000 tons (approximately 8.500.000m²), aluminum profiles and accessories up to 8m in length are painted in the desired RAL colors and different gloss glosses in the Vertical Electrostatic Powder Coating Facility.
Mechanical Process:
In order to offer cost advantages to its customers by shortening the supply chain at the Mechanical Processing Facility; cutting, deburring, length completion, 5-axis CNC operations up to 15 meters, pressing (punch press), joining (gluing, rivets, welding bolts, etc.), drilling and bending services are provided. In addition, the processes of assembling mechanically treated and surface-treated profiles and making them final products are also carried out under the same workshop.
Informations
Maksimum temperlenmiş profil uzunluğu | 13 m |
Maksimum çevrelenmiş çap | 230 mm |
Minimum çevrelenmiş çap | 20 mm |
Maksimum profil ağırlığı | 20 kg/m |
Minimum profil ağırlığı | 100 g/m |
Alaşımlar | 6000 (Al+Mg+Si) – 7000 |
Minimum circumscribed diameter | EN-AW 6060 EN-AW 6063 | EN-AW 6005 | EN-AW 6082 |
---|---|---|---|
Boru profiller | |||
≤ 100 | 1 | 1,5 | 1,8 |
≤ 200 | 1,8 | 2 | 2,2 |
≤ 300 | 2,2 | 2,5 | 3 |
≤ 400 | 2,6 | 3 | 3,5 |
Düz profiller | |||
≤ 100 | 1,2 | 1,5 | 3 |
≤ 200 | 1,6 | 2,2 | 3,5 |
≤ 300 | 2,4 | 2,8 | 4 |
≤ 400 | 3,2 | 3,5 | 4,5 |
Mechanical properties | |||||
Alloy | Alloy type | Temperature | Test voltage (Mpa) | Tension strength (Mpa) | Elongation (%) |
---|---|---|---|---|---|
1050 | Al | 60 | 23 | 25 | |
6005 | AlSiMg(A) | T4 T6 | 90 200-225 | 180 250-270 | 15 8 |
6060 | AlMgSi | T4 T5 T6 T64 T66 | 60 100-120 140-150 120 150-160 | 120 140-160 170-190 180 195-215 | 16 8 8 12 8 |
6063 | AlMg0.75Si | T4 T5 T6 T64 T66 | 65 110-130 160-170 120 180-200 | 65 160-175 195-215 180 225-245 | 14 8 8 12 8 |
6082 | AlSiMgMn | T4 T5 T6 | 110 230 250-260 | 205 270 290-310 | 14 8 8-10 |
6106 | AlMgSiMn | T6 | 200 | 250 | 6-8 |
6463 | AlMg0.75Si | T4 T5 T6 | 75 110 160 | 125 150 195 | 14 8 10 |
Facility type | |
Wood effect | |
Maximum horizontal line length | 8000 mm |
Maximum vertical line length | 7500 mm |
Powder coating types | RAL colors NCS colors Antibacterial Pattern-Metallic< br> Wood pattern |
Useful length | 11.000 mm |
Useful width | 410 mm |
Axis stroke angle | +90º or -90º |
Rendering types | Precision cutting 3D cutting Edge removal Milling: Radial & Peripheral Punching Drilling Threading |
Precision cut | Precision cut at any desired angle Cutting tolerance up to + – 0.2 mm |
Plant type | Standard, same profile horizontal and vertical polyamide application |
Maximum polyamide | 52 mm |
Maximum length | 10,000 mm |
Minimum length | td >490mm |
TYPE | 1×1400 T | 3×1600 T | 2×2000 T | 1×2800 T |
---|---|---|---|---|
Weight | ||||
Minimum weight / m | 60 gr/m | < td> 60 gr/m500 gr/m | 500 gr/m | |
Maximum weight / m | 750 gr/m | 750 gr/m | 2500 gr/m | 3500 gr/m |
Contained profile diameter | ||||
Tubular profiles | 120 mm | 120 mm | 180 mm | 230 mm |
Flat profiles |   ;140mm | 140mm | 210mm | 330mm |
Cut length | ||||
Minimum | 3 m | 3 m | 3 m | 3 m |
Maximum | 8 m | 8 m | 15 m | 15 m |
Standard | td>6 m | 6 m | 6 m | 6 m |
Alloys | ||||
Type | 6060, 6063, 6463, 6005 | < td> 6060, 6063, 6463, 60056060, 6063, 6463, 6005, 6082, 6106 | 6060, 6063, 6463, 6005, 6082, 6106 | |
Minimum order | ||||
500 – 750 kg |   ;500 – 750 kg | 1000 – 1500 kg | 1000 – 1500 kg |