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MEYU METAL EXTRUSION PRODUCTS

MEYU Metal Services

Aluminum Extrusion Products

It has integrated aluminum profile production facilities established on a total area of ​​270,000 m², 130,000 m² of which is closed, to produce aluminum profiles from ingot to final product. ASAŞ realizes product-specific technological investments in order to offer the best quality and lowest cost to its customers in line with the project requirements.

Billet Casting:

In modern vertical casting facilities, raw material in the form of ingots is converted into 6”, 7”, 8”, 9”, 10” and 14” diameter billet in 6xxx, 1xxx, 7xxx, 9xxx series alloys. In addition, the billets produced are subjected to ultrasonic billet control.

Pattern Production:

Patterns used in profile production; It is produced meticulously with very precise tolerances, in accordance with customer designs and needs, in high-tech CNC machine tools located in the facility.

Extrusion:

ASAŞ; It has one of the largest pressing lines in Turkey and one of the few in Europe, with the capacity to produce profiles with a width of 600 mm and/or a weight of 70kg/m with a press of 5,500 tons. It serves its customers with a wide range of products thanks to its 7 press lines with a total of 1250, 1350, 1600, 2200, 2700, 3500 and 5500 tons of different capacities and features equipped with the latest technology, and an annual profile production capacity of 75,000 tons.

Surface Treatment:

ASAŞ, which has the highest capacity anodizing facility in the same campus in the world, has an annual profile anodizing capacity of approximately 40,000 tons (approximately 13,300,000m²). It carries out anodizing in a wide range of different colors and surface properties, from accessories to profiles of 15 m in length, in two separate facilities.
With an annual production capacity of 25,000 tons (approximately 8.500.000m²), aluminum profiles and accessories up to 8m in length are painted in the desired RAL colors and different gloss glosses in the Vertical Electrostatic Powder Coating Facility.

Mechanical Process:

In order to offer cost advantages to its customers by shortening the supply chain at the Mechanical Processing Facility; cutting, deburring, length completion, 5-axis CNC operations up to 15 meters, pressing (punch press), joining (gluing, rivets, welding bolts, etc.), drilling and bending services are provided. In addition, the processes of assembling mechanically treated and surface-treated profiles and making them final products are also carried out under the same workshop.

Informations
Maksimum temperlenmiş profil uzunluğu 13 m
Maksimum çevrelenmiş çap 230 mm
Minimum çevrelenmiş çap 20 mm
Maksimum profil ağırlığı 20 kg/m
Minimum profil ağırlığı 100 g/m
Alaşımlar 6000 (Al+Mg+Si) – 7000
Minimum circumscribed diameter EN-AW 6060
EN-AW 6063
EN-AW 6005 EN-AW 6082
Boru profiller
≤ 100 1 1,5 1,8
≤ 200 1,8 2 2,2
≤ 300 2,2 2,5 3
≤ 400 2,6 3 3,5
Düz profiller
≤ 100 1,2 1,5 3
≤ 200 1,6 2,2 3,5
≤ 300 2,4 2,8 4
≤ 400 3,2 3,5 4,5
Mechanical properties
Alloy Alloy type Temperature Test voltage
(Mpa)
Tension strength
(Mpa)
Elongation (%)
1050 Al 60 23 25
6005 AlSiMg(A) T4
T6
90
200-225
180
250-270
15
8
6060 AlMgSi T4
T5
T6
T64
T66
60
100-120
140-150
120
150-160
120
140-160
170-190
180
195-215
16
8
8
12
8
6063 AlMg0.75Si T4
T5
T6
T64
T66
65
110-130
160-170
120
180-200
65
160-175
195-215
180
225-245
14
8
8
12
8
6082 AlSiMgMn T4
T5
T6
110
230
250-260
205
270
290-310
14
8
8-10
6106 AlMgSiMn T6 200 250 6-8
6463 AlMg0.75Si T4
T5
T6
75
110
160
125
150
195
14
8
10
Facility type
Wood effect
Maximum horizontal line length 8000 mm
Maximum vertical line length 7500 mm
Powder coating types RAL colors
NCS colors
Antibacterial
Pattern-Metallic< br> Wood pattern
Useful length 11.000 mm
Useful width 410 mm
Axis stroke angle +90º or -90º
Rendering types Precision cutting
3D cutting
Edge removal
Milling: Radial & Peripheral
Punching
Drilling
Threading
Precision cut Precision cut at any desired angle
Cutting tolerance up to + – 0.2 mm
td >
Plant type Standard, same profile horizontal and vertical polyamide application
Maximum polyamide 52 mm
Maximum length 10,000 mm
Minimum length490mm
< td> 60 gr/m td> < td> 6060, 6063, 6463, 6005
TYPE 1×1400 T 3×1600 T 2×2000 T 1×2800 T
Weight
Minimum weight / m  60 gr/m  500 gr/m  500 gr/m
Maximum weight / m  750 gr/m  750 gr/m  2500 gr/m   3500 gr/m
Contained profile diameter
Tubular profiles  120 mm  120 mm  180 mm  230 mm
Flat profiles   ;140mm  140mm  210mm  330mm
Cut length
Minimum  3 m   3 m  3 m  3 m
Maximum  8 m  8 m  15 m  15 m
Standard 6 m  6 m  6 m  6 m
Alloys
Type  6060, 6063, 6463, 6005  6060, 6063, 6463, 6005, 6082, 6106  6060, 6063, 6463, 6005, 6082, 6106
Minimum order
 500 – 750 kg   ;500 – 750 kg  1000 – 1500 kg  1000 – 1500 kg
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